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How To Calculate Duct Size: A Comprehensive Guide

Why Duct Sizing Matters

  • Efficiency: Reduces energy consumption and costs

  • Comfort: Ensures even air distribution and consistent temperature

  • System Health: Minimizes wear and tear, extending equipment lifespan


 Problems With Incorrect Duct Sizes

  • Undersized ducts lead to noise, inefficiency, and strain on components

  • Oversized ducts cause poor airflow and temperature imbalances

  • Both result in higher utility bills and reduced comfort


Typical Duct Sizes

  • Vary by building layout and system needs

  • Two main types: circular ducts and rectangular ducts


 How to Calculate Duct Size

Based on Velocity
Formula: Area = Flow Rate / Velocity
Example: For 0.029 m³/s airflow at 4 m/s → Area = 0.00725 m² → Diameter ≈ 96 mm

Based on Pressure Drop
Formula:
PD = f * (L/D) * 0.5 * density * velocity²
Example: A 100mm duct = 2.5 Pa/m drop → too high. Use 150mm for ≤ 1 Pa/m.


 Tools & Standards


 Final Tip

For efficient HVAC design, always check both airflow and pressure drop. Tools like h2x make it easier to ensure system performance and code compliance.

Need support with duct sizing or a full HVAC system design? Contact our team at Kawayeski Cooling – Ghana’s trusted HVAC partner.

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